From Concept to Connection – Discover the Full Range of Our Cable Harness Solutions
Are you looking for advanced cabling solutions? As an industry leader in cable assembly, CiS provides customised and precisely assembled cable harnesses – tailored to your specific requirements. We specialise in the production of complex, customised cable harnesses with meticulous attention to detail.
CiS manufactures customised cable harnesses and cable sets in small to medium-sized series, including professional cable harness braiding. Whether automotive technology or environmental technology - we develop and assemble cables of different sizes and complexity in a wide range of industries.
Customised, Complex Wiring Harness Production for Optimal Connectivity
A wiring harness, also referred to as a cable set, is a preassembled bundle of cables. Individual cables, used for power supply or signal transmission, are bundled together using cable ties, clamps, sleeves, or binding twine. Cable harnesses are complex assemblies consisting of the components listed above.
In addition to cables, wires, contacts, and matching connectors, other modules often form integral parts of a cable harness. These may include electronic circuits, sensors, switches, and electromechanical components. Stranded wires, high-frequency cables (coaxial cables) and high-voltage cables can also be integrated into the harness if required.
Kabelbäume werden aus einzelnen optischen oder elektrischen Leitern hergestellt. Diese werden isoliert, gebündelt und passend vorgeformt. Per Steckverbindung und Kabelschutz werden diese anschließend miteinander kombiniert. Obwohl in den Entwurfsphasen moderne Maschinen, Werkzeuge, Technologien und Software verwendet werden, findet die tatsächliche Fertigung meist manuell statt. Dies liegt an der Vielzahl möglicher Varianten. Händisch werden die jeweiligen Leitungen auf einem Nagelbrett zu einem Wiring Harness zusammengeführt. Um derart komplexe Strukturen effizient in Serie fertigen zu können, sind Hilfskonstruktionen wie Legebretter oder Musterbaugruppen notwendig. Die manuelle Fertigung durch einen Kabelbaum Hersteller umfasst die korrekte Ausrichtung der Kabel oder Drähte sowie den genauen Zusammenschluss aller beteiligten Komponenten. Auch wenn die Kabelbaumfertigung in Handarbeit verläuft, ist für die Montage eine nur kurze Bearbeitungszeit notwendig.
The advantages of a wiring harness are evident on multiple levels. However, developing wiring harnesses requires a great deal of precision and attention to detail, as replacing individual wires or cables afterwards is difficult. Compared to single cables, wiring harnesses offer significant economic benefits. The organised bundling of cables reduces the risk of assembly errors from the outset. Another key advantage is the compact installation space required by a wiring harness, allowing more room for other components. In addition to saving time and space, a wiring harness also provides added protection against vibrations.
An overview of the advantages of a wiring harness compared to cabling with individual cables or lines:
- Reduction of installation time at the customer's premises
- Optimisation of the space required
- Simplified connection of components
- Easier maintenance
- Additional protection against vibrations, abrasion and erosion
- Reduced electromagnetic interference (EMI)
The wiring harness is widely known from the automotive industry. As a cross-industry manufacturer of cable assemblies, we bring over 50 years of experience and expertise across a wide range of markets and applications. In the following sectors, we develop and manufacture customised solutions for wiring harness production, harness braiding, and cable assembly – tailored to your specific requirements:
Modern Measurement Technology and Precise Quality Controls
We employ state-of-the-art measurement technology throughout the wire harness production process. Each cable undergoes 100% computerized testing, with complete quality documentation. We frequently assemble highly complex wire harnesses, some of which contain over 100 subassemblies. Following electrical testing, the harness is ready for straightforward plug-and-play installation in your final product.
FAQ
In Which Industries Are Wiring Harnesses Used?
Modern wiring harnesses are used across a wide range of industries. We manufacture solutions for sectors such as the automotive industry, rail technology, medical technology, and automation. In doing so, we always take industry-specific requirements into account to ensure that each customer receives a solution that provides optimal support. Feel free to contact us regarding your specific requirements – we’ll be happy to develop a customised wiring harness design tailored to your needs.
What Are the Advantages of a Wiring Harness Compared to Individual Wiring?
By bundling multiple cables into a structured unit, a wiring harness significantly speeds up and simplifies the installation process. The risk of installation errors is reduced, as the harness is pre-assembled and thoroughly tested beforehand. It also enhances clarity within the system, saves space, and improves overall organisation. Additional benefits include better protection of the cables against mechanical stress, increased operational reliability, and lower maintenance costs.
How Can You Identify a High-Quality Wiring Harness?
A high-quality wiring harness can be identified by its clean, precise workmanship and the use of robust yet flexible materials. In addition, such harnesses are designed to meet high safety standards and to ensure long-term durability. Another key indicator of quality is thorough testing — every wiring harness should be inspected before delivery to guarantee reliability and performance.
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